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What makes us different than our competitors?

We will sell equipment "as-is," or "operational" just like our competitors. However, when we sell equipment rebuilt and warrantied*, we perform the following extensive (and often expensive) procedures during our rebuild process of
plasma tools which utilize quartz, or metal chambers:

  • All components are disassembled to frame (machine is "ripped down")
  • All painted parts are re-painted
  • Quartz chamber systems: all quartzware is repaired/cleaned/annealed/fire polished. The quartz chamber spec'd out as new (or a new chamber installed, if the chamber is found to be out of spec)
  • Metal chamber systems: the chamber is disassembled and cleaned, chamber RF components are refurb'd, or replaced with new. New seals are installed.
  • The RF Generator is disassembled, and the following new parts are installed: Power tube, oscillator tube, fans.
  • We then Verify that the PA section is correctly configured.
  • We go then go through the OEM alignment procedure, and make sure the generator meets OEM specs.
  • The Vacuum system (plumbing) is chem cleaned.
  • The Pump valve is rebuilt
  • The system is then reassembled. New gas line tubing is installed as necessary.
  • New fittings/valves are installed as necessary.
  • The system is then Helium leak checked.
  • The system Watt meters and vacuum gauge are calibrated. The system timer is verified.
  • The system logic is debugged.
  • The system is then "put into final test" and a QA record (see below) is created. This establishes system baseline readings, and aids with troubleshooting the system later.
  • The extensive rebuild procedure greatly reduces chances of cross contamination, and makes the system perform "as new." Process results are, obviously, enhanced and more repeatable as a result.

PLASAMTEK LABS LLC SYSTEM QUALITY ASSURANCE RECORD

System Nomenclature:________________________________ 50 Hz ____ 60 Hz _____

Customer: _______________________________ Purchase Order #: ______________

Plasmatek Invoice No: _______________ Ship On/Before ________________________

_____________________________________________________________________

RF GENERATOR
Model:_________________________________ Ser. No.:________________________

Test Readings for tube type generators:


No Output Power: Rated Power: Max. Power:
Plate Voltage ____________ ______________ _____________
Grid Bias Voltage ____________ ______________ _____________
PA Current ____________ ______________ _____________
Osc. Plate Current
____________ ______________ _____________
Screen Voltage ____________ ______________ _____________

Test Readings for solid state generators:

Watts RFF Bird RFR PAI1 PAI2 PAI3 PAI4 PAV DRI DRV

0

______ ______ ______ ______ ______ ______ ______ ______ ______ ______
500 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

1000

______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Minimum Line Voltage for Rated Output:_____________________________

Date Tested:____________________________ Burn In:_______________________ Hours

Q.A._________________ Mechanical Inpection______________ Electrical Test_____________
__________________________________________________________________________________________

TREATMENT CONSOLE

Leak Test

Torrmeter Calibration
Wattmeter Cal.
____________ ____________ ____________
Mechanical Inspection Vacuum Trig. Adjust. Q.A.
____________ ____________ ____________
RFI
Automatch Adjust. Time Check
Programmer
Temp.
Cont. Check
____________ _____________ ______________ _____________

 

RFI Automatch Programmer Temp.
Adjust. Time Check Cont. Check
____________ _____________ ______________ _____________

Uncapped Base Pressure ______________ Pressure Increases to _________ IN ________Min/Sec.
Capped Base Pressure ______________ Pressure Increases to _________ IN ________Min/Sec.
__________________________________________________________________________________________
ACCESSORIES

Manual: Type: _____________________________ Quantity ______________________
Cables & Dummy Plugs Modules
P/N ___________ P/N ____________ PM ___________ S/N ________________
P/N ___________ P/N ____________ PM ___________ S/N ________________
P/N ___________ P/N ____________ PM ___________ S/N ________________
P/N ___________ P/N ____________ PM ___________ S/N ________________
Other: (Glass, Pump, Etc.)
P/N ___________ P/N ____________ P/N ___________ P/N ________________

INSPECTION: Date _____________ by SHIPPING ACCEPT: Date: ___________
FINAL TEST: Date _____________ by
Q.C. ACCEPT: Date _____________ by BY: ____________________________________

We encourage you to ask our competition if they perform a quality rebuild to these (our) standards, and if they provide these important test readings to you.

As the saying goes: "you get what you pay for."

Some of our clients include: IBM, Texas Instruments, National Semiconductor, Vishay, Semicoa, Microsemi, On Semiconductor, Freescale Semiconductor, International Rectifier, Aeroflex, Infinera, Tyco M/A-Com, JDS Uniphase, Skyworks Solutions, Seagate, Motorola, Xerox, etc.

* Rebuilt equipment comes with a 90 Day warranty (from date of shipment) for all parts/labor, except quartzware. Please inquire about our warranty if you need further details.

 

Product Lines

 
 


Plasma Systems

RF Power supplies
matching networks


Vacuum Systems,
Pumps & Components


Semiconductor Equipment

Spare Parts

Test & Facilities Equipments

E-Bay Store

 
 

Our Address

 
 


Plasmatek Labs
,
5225 Grumman Dr., Ste.
#164
Carson City,NV
89706 USA
Tel. (800) 770-7520,
       (775) 885 2900
Fax. (775) 885 2922